Q.
What is the SOURCE anyway??
A.
It's an electrical center that is used with or without
the sPOD. It cleans up the wiring associated with switchs and
relays needed to run accessories in a TJ.
It provides a clean and simple way of mounting fuse blocks and
relays, eliminating a huge amount of wiring that is normally
used to go from battery to fuse blocks and to relays.
It
simplifies the process of wiring our accessories because it
incorporates relays and fuses in one location.
One of the things that plagues nearly any add on electrical
gadget is the need to have a clean and simple way of using fuses
and relays. Prior to the SOURCE, we'd have to install an aftermarket
fuse block, usually inside the the vehicle, then run wires from
it to a power source. Most fuse blocks have their connections
to accessories along the sides, and using them usually ends
up with a mess of wires looking like a plate of spaghetti on
the dinner table. The we'd have to buy relays and find someplace
to mount them. Next we needed to wire the whole mess together
while trying to keep things as clean as possible. If we didn't
methodically document which wire went where, troublshooting
the mess became a disaster, especailly if something quit working
out on the trail.
Where
can I get an sPOD and a SOURCE? Here: http://www.4x4spod.com/ |
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The
SOURCE truly is a work of art. It includes cables to connect
it to the battery, 6 fuses and 6 plug in relays. |
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Here's
a close-up of the mounting area. To mount it, remove two large
bolts from the firewall that are used to secure grounding cables
and straps to the body. See arrows.
The bolts are hidden
from view but are easily accessible. |
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After
fighting with two large plugs and wire bundles on the passenger
side while trying to thread the bolt back in the hole, I finally
decided to unplug these to connectors.
They have a little
red locking tab. Slide the tab (up unlocked them on my Jeep)
Press the release
clip on the small connector (the one with the lock mechanism).
See arrow
Notice also
that I removed relay #1 - doing so makes it easier when mounting
the SOURCE to the firewall. My ratchet and tools kept hitting
the relay. |
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| Next
I pulled the wire harnesses back and tucked them behind the auto
trans dipstick tube so they'd be out of my way. Now I have unobstructed
access to the hole where the bolt goes. |
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| Mounting
is complete. Now it's time to start installing wires. |
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First
I needed to remove the wiring from the existing termial block
and relays. I had done a pretty neat job of doing the wiring
on the terminal strip and relays. I use pre-fabbed relay plugs,
but the wires weren't quite long enough so I didn't install
relay numbers 5 and 6.
My Jeep is in its
early stages of buildup so out of the four relays shown here,
only two are in use. |
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| The
sPOD wire harness is shown disconnected here as well as some of
the relay wiring. |
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I
removed the circuit board asssembly from the mounting plate.
The wiring needs to be routed up through the slots cut in the
circuit board holder. Like the instructions outline, wire routing
and making the connections is far easier to accomplish with
the circuit board assembly off the mounting plate because it's
closer to you.
Just be sure to route
the sPOD harness up through the slot in the mounting plate before
routing it through the slot on the circuit board mount. If you
forget, and install it on the circuit board first like I did,
and then attempt to manuever the wire around through the front
slot in the mounting plate, it won't reach because there isn't
enough length in the harness to allow this to happen. See pic
below for a better understanding of this. |
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| Route
the sPOD harness under the mounting plate before routing it through
the slot in the circuit board plate. |
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This
shows the circuit board reattached to the plate with one accessory
connected to relay #4.
I've also reconnected
the OEM harness
plugs I disconnected earlier. |
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Here's
a closeup. The only accessory connected so far is on relay #4
and it's my OBA system. Each terminal is labeled to a corresponding
switch number and has a B+ and B- connection.
The OBA system gets
it's ground through chassis ground so no additional ground connection
at the terminal strip was required.
Be sure to change
out your fuses to a smaller size if required, to appropriately
match your wire size running from the terminal strip to your
accessory. I still need to change out the fuse on #4 for a smaller
size for the OBA compressor.
General rule of thumb:
14 AWG = 10-15 AMP
12 AWG = 20 AMP
10 AWG = 30 AMP
To connect my accessory
wires to the terminal strip, I use "fork" terminals
instead of "ring" terminals. I hate ring terminals
because using them requires completely removing the screw from
the terminal strip, and about every fourth time we remove a
screw, it drops into some unaccessible location never to be
seen again. Fork terminals only require a slight loosening (one
half to a full turn) to allow the fork to be slid under the
screw.
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I secured
the battery cables for the SOURCE
to existing wires using cable ties. Before tightening the cable
ties, I routed the cables, connected them and did a final positioning
of them. |
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| Detailed
wire routing. Cables secured with more cable ties just to the
left of the grill support bar. |
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Cable
routing and connection to the battery.
Notice the circuit
breaker. The little black
dot on the side of it is the reset button. |
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Side
view of cable connections.
Once all cable ties
were installed and the wires were routed to their final destianation
and position, I tightened all the cable ties and cut the tail
flush with the lock mechanism.
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| Cover
installed |
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Out
with the old... this is everything I removed
to make way for the SOURCE.
My Jeep is in its
early stages of the build up, so at the time I upgraded to the
SOURCE, only two accessories are connected to the sPOD - the
OBA system and the CB. If I had more acessories being switched
by the sPOD, a lot more wire would be piled up here. |